Sawdust charcoal machine is a machine that uses high technology so as to convert waste sawdust into charcoal. For this process to be effective in its production, the machine uses two main technology steps. The machine uses sawdust and biomass materials as the main raw material in the whole process. Under the high temperature and pressure, the sawdust is dried by the carbonization process in the furnace. In this process, the sawdust is totally crushed and this ensures that the carbonization is done in a uniform way so as to improve its working and efficiency. The whole process of sawdust carbonization integrates various knowledge reduction of energy, high efficiency and environmental protection as the process goes on. Through this, it has helped the collection of the end products and continuous carbonization process and solve any problem that may try to hinder its working.
How to Make Charcoal Using Sawdust?
There are various steps that are followed. They include:
Pre-treatment– in this step the sawdust made to be standard by removing moisture from it so that it can have moisture is not more than 20%. This process occurs in the dryer.
Carbonization using high temperature– the dried sawdust is transferred onto the carbonization chamber for the heating process. At this furnace, the temperature keeps on rising until charcoal and combustible gases are released. The products will further be processed.
Sulfur discharge and smoke emission– the emission of sulfur is very necessary for this machine. The machine is made in a way that it has a dedusting system that is able to emit combustible gas and sulfur. The two products are then recycled back to heat the sawdust charcoal.
Sawdust charcoal enrichment– the end product from the step above is too hot and therefore it is cooled in the cooling system before it is collected.
Here is a video showing you the charcoal making process. And welcome to follow Beston Youtube Channel for more videos.
Security Design of Sawdust Charcoal Machine
The machine is designed with the sealing system in order to make sure that it is secure and safe to the user and to the environment. This also makes the machine to be clean to the environment. It has a casing that is made in a way that it prevents the body of the operator from being affected by high temperature within the system. There is a combustible device that ensures that the combustible gas has been recycled and at the same time the pressure has been relieved by the use of pressure valves that are within the device. It has a professional made cooling system, smoke remover and emission of sulfur from the biomass without affecting the environment. The power supply system on the machine is standardized to ensure that the system is more secure. Its control system can be made in a way to accommodate the need of the customers. The freedom of having a control system depending on the need of the customer help in making a sawdust charcoal machine that is able to accommodate the raw materials that are available.
Reasons to Why Choose Beston Sawdust Carbonization Machine
Beston Group is experienced and it has engaged in the charcoal production using the various machines years. They have invented the best biomass carbonization plant that is able to convert the waste into useful products. With their experience, they have been able to transport their products to various countries all over the world like Ukraine, Australia, and South Africa among others. Their sawdust charcoal machine has employed current technology and hence has got various advantages like, the performance of the machine is high- it has a various working system that saves time and it’s more secure. It is a double layer as we have seen and this helps in improving its efficiency and energy saving. It has a unique carbonization furnace that is well designed. The machine has a furnace that is horizontal design and this is important in reducing the corrosion and wear of the machine hence extending its lifespan. Its lower investment that has high profit- the lower investment starts from the space it occupies which is small, its raw materials are readily available, it is automatic in its working and needs lower labor fees and this makes it a lower investment.
The whole process of making charcoal using sawdust machine is aimed at coming up with the charcoal using sawdust a raw material, high temperature, and carbonization. In order to achieve this, it should be ensured that there is no oxygen that enters into the process. It is from this that we usually seal the carbonization furnace. If you are in South Africa, you will find the charcoal making business is profitable to invest. That’s why charcoal making machine is promising. We are a reading company that can do that for our customers. If you are in need you can contact us for a high-quality machine and work.